Shandong Gold Lead Machinery Co., Ltd.
Intelligent Mesh Production Line
PRODUCT PARAMETERS
Description
The Intelligent Mesh Production Line is an automated production system designed for manufacturing fiberglass reinforced composite mesh with different specifications.
The production line integrates multiple processes including roving feeding, resin impregnation, winding, forming, curing, cooling, pulling, fixed-length cutting, and product collection.
With intelligent control, automatic operation, and high production efficiency, this system provides a reliable solution for producing high-strength FRP mesh used in construction, marine engineering, tunnels, and other applications requiring excellent durability and corrosion resistance.
Product Features
1. Wide Production Range
The production line is designed for manufacturing fiberglass reinforced composite mesh with various specifications.
It supports mesh diameters from:
3 mm – 8 mm
and different mesh sizes:
50×100 mm / 150×150 mm / 200×200 mm / 300×300 mm
2. Complete Automated Production Process
The production line integrates:
- Roving feeding system
- Roving guide system
- Resin bath
- Winding device
- Heating oven
- Cooling system
- Pulling device
- Cutting system
- Control system
- Product collection system
The complete process enables continuous and automated production.
3. Advanced Resin Impregnation System
Equipped with a patented resin bath system featuring:
- Constant temperature control
- Resin circulation
- Direct passing structure
This ensures uniform resin impregnation and improves product quality.
4. Intelligent Production Control
The integrated control system enables:
- Automatic operation
- Production monitoring
- Parameter adjustment
- Reduced labor requirements
Improving production efficiency and production stability.
5. Energy Saving & Labor Reduction
The fully automated production mode reduces manual operation requirements while saving production space and labor costs.
Main Technical Parameters
| Parameter | Specification |
|---|---|
| Working Voltage | 380V / 50Hz |
| Total Power | 112 kW (Rated Maximum Power) |
| Air Pressure | 0.4-0.6 MPa |
| Temperature Control Zone | 16 Zones |
| Mesh Width | ≤2.0 m |
| Rebar Diameter | 3-8 mm |
| Max. Production Speed | 2.5 m/min (150×150 mesh) |
| Pulling Force | Max. 10 kN |
| Winding Rotation Speed | Max. 400 rpm |
| Number of Crossing Rebar | 3 |
| Crawler Clamping Range | 2000×100 mm |
| Cutting Range | (W×H) 2000×50 mm |
| Fixed-Length Cutting Method | Encoder |
FRP Mesh
Fiber-reinforced composite rebar mesh is a new type of high-performance composite material formed by combining high-strength fibers with resin.
It features:
- High strength
- Corrosion resistance
- Electrical insulation performance
- Lightweight structure
It is widely used in applications requiring long-term durability, including:
- Marine engineering
- Tunnel construction
- Concrete structures
- Infrastructure projects
FRP Mesh Main Parameters
| Parameter | Specification |
|---|---|
| Diameter | Φ3-8 mm |
| Mesh Space | 50×50 mm / 100×100 mm / 150×150 mm / 200×200 mm |
| Total Width | 2000 mm |
| Resin Type | Vinyl Resin / Unsaturated Resin / Epoxy Resin |
| Fiber Reinforced Materials | Fiberglass / Carbon Fiber / Basalt Fiber |
FAQs
What types of products can we offer?
We provide complete production solutions for composite material manufacturing, including FRP pultrusion production lines, FRP rebar production lines, CFRP pultrusion machines, winding and braiding production lines, and related auxiliary equipment. We also offer customized equipment solutions according to different application requirements.
What industries are your machines suitable for?
Our equipment is widely used in construction, infrastructure, transportation, renewable energy, aerospace, marine engineering, and other composite material application fields. We continuously develop reliable solutions to meet the needs of different industries.
Can the equipment be customized according to our requirements?
Yes. We provide OEM and customized manufacturing services. According to your product specifications, production capacity requirements, and factory conditions, our engineering team can design and optimize the equipment configuration to achieve the best production performance.
What is the ordering process?
The ordering process usually includes technical communication, solution confirmation, quotation, contract signing, equipment production, factory inspection, and shipment. We will keep close communication with customers throughout the project to ensure smooth delivery.
What services are included in the after-sales service?
We provide comprehensive after-sales support, including equipment installation guidance, operation training, technical consultation, and maintenance assistance. Our professional team is always available to help customers improve production efficiency and ensure stable equipment operation.
